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Nickle Alloy Wire

Swastik Weld Make Welding Wire GMAW/GTAW (MIG & TIG) for Nickel Alloy Wire



I) ER Ni-1 CLASSIFICATION : AWS A/SFA 5.14:
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Chemical Composition of ER Ni-1 Wire

C=0.15 max

Mn= 1.0 max

Fe= 1.0 max

S= 0.015 max

P= 0.03 max

Si= 0.75 max

Cu= 0.25 max

Al= 1.5 max

Ni= 93.0 min

Mechanical Properties Of All Weld Metal :

UTS, Mpa= 380
EL%= 30

TYPICAL APPLICATION OF ER Cu WIRE (Deoxidized Copper is a filler wire):

1) A low carbon 96Ni/3Ti Nickel wire for welding of wrought and cast form of commercially pure Ni (99.5%)

2) Welding of Nickel 200 and 201

3) Suitable for ASTM B160/161/162/163

4) For dissimilar welding between Nickel 200/201 and various iron-base and nickel-base alloys

5) Application in pumps and valves, Cryogenics, Chemical plants, Caustic hamding equipments, Food prosessing equipments

6) Overlay on carbon and low alloy steel

7) used for handing corrosive alkalis and halides


II) ER NiCr-3 CLASSIFICATION : AWS A/SFA 5.14
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Chemical Composition of ER NiCr-3 Wire

C=0.10 max

Mn= 2.5-3.5

Fe= 3.0 max

S= 0.015 max

P= 0.03 max

Si= 0.50 max

Cu= 0.50 max

Co= 0.12 max

Ti= 0.75 max

Cr= 18.0-22.0

Nb + Ta= 2.0-3.0

Ni= 67.0 min

Mechanical Properties Of All Weld Metal :

UTS, Mpa= 550
EL%= 33

TYPICAL APPLICATION OF ER NiCr-3 (Inconel 82 Wire):

1) A low carbon Ni-Cr solid wire for welding of Ni-cr-Fe alloys (Inconel alloys 600, 601 and 690, Incoloy alloys 800 and 800HT, and Incoloy alloys 330)

2) Dissimilar welding of Ni based alloys and cladding Incoloy alloys and incoloy alloy 330 to nickel, Monel alloys, stainless steels, and steels. It is also used to join stainless steel to nickel alloys and carbon steels

4) Joining Steels to stainless steels or Ni based alloys

5) Application in pressure vessels, boilers, fittings, machines and apparatus constructions


III) ER NiCrMo-3 CLASSIFICATION : AWS A/SFA 5.14
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Chemical Composition of ER NiCrMo-3 Wire

C=0.10 max

Mn= 0.50 max

Fe= 5.0 max

S= 0.015 max

P= 0.02 max

Si= 0.50 max

Cu= 0.50 max

Al= 0.40 max

Ti= 0.40 max

Cr= 20.0-23.0

Nb + Ta= 3.15-4.15

Mo= 8.0-10.0

Ni= 58.0 min

MECHANICAL PROPERTIES OF ALL WELD METAL :

UTS, Mpa= 760
EL%= 32

TYPICAL APPLICATION OF ER NiCrMo-3 (Inconel 625 Wire):

1) A low carbon Ni-Cr-Mo soild wire for Joining Ni-Cr-Mo alloys (Welding of Inconel alloys 22, 622 and 625, Incoloy alloy 25-6MO, and Incoloy alloy 825

2) Suitable for Joining ASTM B443, B444, B4446 to itself, to steel, to other Ni-Bases alloys

3) Application in pressure vessels, boilers, fittings, machines and apparatus constructions


IV) ER NicRMo-4 CLASSIFICATION : AWS A/SFA 5.14
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Chemical Composition of ER NiCrMo-4 Wire

C=0.02 max

Mn= 1.0 max

Fe= 4.0-7.0

S= 0.03 max

P= 0.04 max

Si= 0.08 max

Cu= 0.50 max

Co= 2.50max

Cr= 14.5-16.5

Mo= 15.0-17.0

V= 0.35 max

W= 3.05-4.5

Ni= Bal.

MECHANICAL PROPERTIES OF ALL WELD METAL :

UTS, Mpa= 690
Hardness= 20-25

TYPICAL APPLICATION OF ER NiCrMo-4 (Hastelloy C 276 Wire)

1) Typical Ni-Cr-Mo-W soild wire for welding of alloy C-276 and similar composition steels

2) Die plates, forge dies, hot shear blades, mandrel punches for hot working

3) Application in Chemical plants with highly corrosive conditions


V) ER NiCu-7 CLASSIFICATION : AWS A/SFA 5.14
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Chemical Composition of ER NiCu-7 Wire

C= 0.15 max

Mn= 4.0 max

Fe= 2.5 max

S= 0.015 max

P= 0.02 max

Si= 1.25 max

Cu= Bal.

Al= 1.25 max

Ti= 1.5-3.0

Ni= 62.0-69.0

MECHANICAL PROPERTIES OF ALL WELD METAL :

UTS, Mpa= 480
Hardness = 32

TYPICAL APPLICATION OF ER NiCu-7 (Monel Wire)

1) Monel Soild wire for welding of alloys 400, R404, and K-500

2) Welding Monel and NiCu alloys to itself, to mild and low alloyes steels

3) overlaying on steel to ontain a corrosion resistant surface

4) Welding of ASTM B127/163/164/165

5) Heat exchanger piping, Vessels, salt purificaton

6) Food, Pumps and Valves Manufacturing units


VI) ER NiCrMo-10 CLASSIFICATION : AWS A/SFA 5.14
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Chemical Composition of ER NiCrMo-10 Wire

Ni= Remainder

C= 0.015 max

Mn= 0.050 max

Fe= 2.0-6.0

S= 0.01 max

Si= 0.08 max

Cu= 2.5 max

Cr= 20.0-22.5

Mo= 12.5-14.5

V= 0.35 max

W= 2.5-3.5

MECHANICAL PROPERTIES OF ALL WELD METAL :

UTS, Mpa= 793
El% = 40

TYPICAL APPLICATION OF ER NiCrMo-10 (Hastelloy 22 Wire)

1) Typical Ni-Cr-Mo-W soild wire for welding of alloy 22, 622 and 625, Incoloy alloy 25-6MO, and Incoloy alloy 825

2) It is Useful for many dissimilar joints involving Inconel and Oncoloy alloys, and carbon, low-alloy and stainless steels.

3) Application in Chemical plants with highly corrosive conditions